SDI Lab Knowledge capture Demo on a made-up company's notes (Bergwerk Präzision AG). Anything added here is visible to other visitors. A pause ends after 5 minutes, so no one can block the demo. Resets every night at 03:30. Capturing

TCK-0412: Line 3 spindle 2 vibration and surface marks

Production ticket from 18.05.2026. Captured 1 decision and 2 actions; mentions 3 people and 1 project.

Decisions

Actions

People mentioned

Projects

Original text

Date: 2026-05-18
Type: Production ticket
Reporter: Thomas Huber
Assignee: Nina Frei
Status: Closed
Tags: #line-3-retrofit

Problem

Quality found chatter marks on 14 titanium bone screws (order 26-1187). The marks come from spindle 2 on Line 3, which vibrates above 9'000 rpm.

Analysis

Nina Frei ran the spindle at 6'000, 9'000 and 12'000 rpm and measured with the hand-held vibration meter. Reading at 12'000 rpm: 4.8 mm/s (limit 2.8 mm/s). Cause: a worn front bearing on spindle 2.

Fix

  • Bearing replaced by Nina Frei and the Aarmatic service technician on 21.05.2026.
  • Spindle calibrated again with the reference mandrel; runout 2 µm after the fix.
  • The 14 parts were scrapped; the customer was not affected.

Decided: Replace the bearings on all four spindles of Line 3 during the retrofit window, not one by one when they fail.
Why: spindles 1, 3 and 4 have the same running hours as spindle 2.

  • Action: @Elena Rossi order eight spare spindle bearings (due 2026-06-12) (done)
  • Action: @Nina Frei add the vibration readings to the maintenance log (due 2026-05-29) (done)